Custom Screen Printed T-Shirts in Bulk: Real Prices, 48 Piece Minimum
Short answer: screen printed tees start at $9.31 each for a one-color print on a small run and drop to $1.86 at 1,000+ pieces, decoration only. Screen printing starts at 48 pieces per design; under that, DTF gets you the same look without screen setup.
Price Per Piece by Quantity and Ink Colors
| Qty | 1 Color | 2 Colors | 3 Colors | 4 Colors | 5 Colors | 6 Colors |
|---|---|---|---|---|---|---|
| 48–59 | $3.61 | $4.13 | $4.50 | $4.86 | $5.13 | $5.37 |
| 60–119 | $2.80 | $3.21 | $3.52 | $3.81 | $4.01 | $4.21 |
| 120–239 | $2.27 | $2.60 | $2.85 | $3.09 | $3.27 | $3.44 |
| 240–599 | $2.05 | $2.33 | $2.54 | $2.75 | $2.88 | $3.02 |
| 600–999 | $1.90 | $2.15 | $2.34 | $2.52 | $2.64 | $2.76 |
| 1,000+ | $1.86 | $2.09 | $2.28 | $2.44 | $2.56 | $2.67 |
Decoration only, front print, standard placement. The blank is quoted separately. Smaller runs and the full table are on the pricing page, with the reasoning in our screen printing cost guide.
Under 48 Pieces? Use DTF
Screen printing carries setup per color: screens burned, press set, ink mixed. That cost is the same whether you print 20 shirts or 1,000, which is why the minimum exists. For short runs, DTF transfers give you full color with no screen setup and no minimum. Comparison: DTF vs screen printing for short runs.
Blanks We Print Most
| Blank | Weight | Why |
|---|---|---|
| Gildan 5000 | 5.3 oz | The workhorse. Cheapest per piece, boxy fit, prints clean. |
| Bella+Canvas 3001 | 4.2 oz | Softer, slimmer, modern. Retail and merch feel. |
| Next Level 3600 | 4.3 oz | Soft, fitted, popular for brands. |
| Port & Company PC61 | 6.1 oz | Heavy, cheap, good for job sites. |
| Comfort Colors 1717 | 6.1 oz | Garment dyed, vintage look, premium merch. |
| Performance tees | 3.8–4.5 oz | Wicking for outdoor crews and teams. |
Sizing for the two most common: our size charts.
Ink and Finish Options
- Plastisol — the standard. Opaque, durable, works on any color garment.
- Water-based and discharge — soft hand, ink sits in the fabric instead of on it. Plastisol vs water-based.
- Specialty — puff, metallic, glow, reflective, high-density, suede. See the effects guide.
Turnaround
Standard production is 10–14 business days from your approved proof. We are in rural Nevada, so we quote honestly rather than promising three days and missing it. Rush is available when the schedule allows; tell us your in-hands date on the quote.
What Customers Say
★★★★★
“Great to work with and awesome availability of products. I was able to get my exact same work shirts that I use but with my logo printed through Battle Born Clothing.”
David Avila · Google
★★★★★
“Robert has done a great job getting all our new merchandise logo up and ready for sale. Good guy too. Highly recommend him.”
Mark Johnson · Google
★★★★★
“High quality, good prices, great people. Thanks for the great products!”
Anthony F. · Verified Purchase
Read all 45 reviews (4.6 average across Google, Etsy and our store)
Free quote · Ships nationwide
Quote Your Print Run
Quantity, ink colors, garment and your in-hands date. We reply with firm pricing, usually within one business day.
Prefer to talk it through? Call 775-230-0211 or email sales@battlebornclothing.com.
Frequently Asked Questions
How much does screen printing cost per shirt?
From $3.61 per shirt for a one-color print at 48 pieces down to $1.86 at 1,000+, decoration only. The blank is quoted separately.
What is your screen printing minimum?
48 pieces per design. Under that, DTF transfers give the same look with no screen setup and no minimum.
Why is there a minimum on screen printing?
Setup cost is fixed: screens are burned, the press is set and ink is mixed whether you print 20 shirts or 1,000. Below 48 pieces that setup dominates the price.
How long does a screen print order take?
10–14 business days from your approved proof, plus shipping. Rush is available depending on the schedule.
Can I mix shirt colors and sizes in one run?
Yes, as long as the print stays the same. Mixing garment colors can require an ink change, which we will flag on the quote.
Do you print on shirts I supply?
Yes, on customer-supplied garments, though we inspect them first and cannot warranty blanks we did not source.