Custom Trucker Hats: Embroidered & Leather Patch Truckers With Your Logo

Short answer: a custom trucker hat is a cap with a structured front panel and a breathable mesh back, decorated with your logo. The Richardson 112 is the US standard and the YP Classics 6606 is the value pick. We embroider (about $8 a hat), 3D puff (about $10) or add a laser-engraved leather patch ($4–$8) with no minimum, and ship nationwide.

Trucker Hats We Decorate

Model	Front	Profile / Bill	Blank	Best for
Richardson 112	6-panel, structured	Mid / precurved	See page	The classic crew and company trucker
YP Classics 6606	6-panel, structured	Mid / precurved	See page	The 112 look at a lower cost
YP Classics 6006	5-panel, seamless	High / flat	See page	Wide logos and patches
Richardson 168	7-panel, seamless	High / flat	See page	Big patches
Flexfit 110M	6-panel, structured	Mid / precurved	$15.02	Stretch-fit trucker
Zapped Marine	5-panel, seamless	Medium / precurved	$24.99	Premium patch trucker
Zapped Warrior	6-panel	Mid / curved	$18.00	Value trucker
Zapped Cobra	6-panel, structured	Mid / flat	$24.99	Camo and flat bill
New Era NE205	6-panel, structured	Mid / precurved	$14.88	Recognizable brand on a budget
Sport-Tek STC74	Stretch-Tek	Mid / precurved	$10.78	Lowest cost per hat
adidas Dispatch AH608	6-panel	Mid / precurved	$30.00	Performance team trucker
The North Face Ultimate Trucker	6-panel	Mid / precurved	$22.98	Premium outdoor brand
TravisMathew Cruz Trucker	6-panel	Mid / precurved	$27.50	Golf and lifestyle

Blank prices are per hat before decoration. For The North Face, TravisMathew and adidas we list the brand's published retail price. Your quote confirms current stock and pricing.

Pick a Trucker by What You Need

If you want…	Choose
The classic look everyone recognizes	Richardson 112
The lowest cost per hat	YP Classics 6606, Sport-Tek STC74 or Zapped Warrior
A leather patch with no seam behind it	YP Classics 6006, Richardson 168 or Zapped Marine (see patch hats)
Bold 3D puff letters	Any structured 6-panel trucker
A brand name your crew will wear off the clock	The North Face, TravisMathew, adidas or New Era
Help deciding	Every cap compared or 112 vs 6606 vs 6609

What a Custom Trucker Hat Costs

Your price is the blank cap plus the decoration. Flat embroidery is about $8, 3D puff about $10, and a laser-engraved leather patch is $4–$8 (+$4 if you want it sewn on instead of bonded). Digitizing is from $16.99 one time and is reused on reorders. For example, a Zapped Warrior with flat embroidery is about $26 per hat; a Zapped Marine with a glued leather patch is $28.99–$32.99.

How We Decorate It

Method	Price	Notes
Flat embroidery	About $8/hat	No minimum; the default for company logos
3D puff embroidery	About $10/hat	Bold, thick letterforms; best on structured fronts
Laser-engraved leather patch	$4–$8/hat	Cut and engraved in house, bonded with an industrial adhesive. Sewn on: +$4/hat
Side, back or undervisor	Quoted per location	Web address, year, small icon
Digitizing	From $16.99 one time	Your stitch file is kept for reorders

Full rate card on the pricing page. Need a logo first? Our design team can draw or clean it up. AI-generated logos are welcome.

What Customers Say

★★★★★

“Great to work with and awesome availability of products. I was able to get my exact same work shirts that I use but with my logo printed through Battle Born Clothing.”

David Avila · Google

★★★★★

“Robert has done a great job getting all our new merchandise logo up and ready for sale. Good guy too. Highly recommend him.”

Mark Johnson · Google

★★★★★

“High quality, good prices, great people. Thanks for the great products!”

Anthony F. · Verified Purchase

Read all 45 reviews (4.6 average across Google, Etsy and our store)

Free quote · Ships nationwide

Quote Custom Trucker Hats

Model, color, quantity, decoration and your logo (attach it below). We reply with pricing and a mockup, usually within one business day.

Logo files: .ai, .eps, .pdf, .svg or a high-res .png. Prefer to talk it through? Call 775-230-0211 or email sales@battlebornclothing.com.

Frequently Asked Questions

What is a trucker hat?
A cap with a foam or structured cotton/poly front and a plastic mesh back, usually with a snapback closure. The mesh keeps it cool, and the solid front is where your logo goes.

Embroidery or leather patch on a trucker hat?
Embroidery is the classic, durable choice for company logos. A laser-engraved leather patch looks premium and handles fine detail. Both have no minimum with us.

Can I mix hat colors in one order?
Yes. Mix colors and models in one order; pricing is based on the total hat count.

How long do custom Zapped hats take?
Standard production is 10–14 business days from your approved proof, plus shipping. Rush is available depending on the schedule.

Is there a minimum order?
No minimum on embroidery or patches. Pricing improves at 12, 48 and 144 pieces.

How long does a custom hat order take?
Standard production is 10–14 business days from your approved proof, plus shipping. Rush is available depending on the schedule.

Do you ship outside Nevada?
Yes. We decorate in Yerington, Nevada and ship custom caps anywhere in the US.