Custom Flexfit 6277 Hats: Embroidered Fitted Caps, No Minimum
Short answer: the Flexfit 6277 is the fitted, no-snap cap that crews, golf events and retail brands ask for by name. We embroider it flat or in 3D puff, or add a laser-engraved leather patch. Embroidery runs about $8 per hat at typical crew quantities, with no minimum, and you get a mockup before anything is stitched.
Flexfit 6277 Specs
| Spec | Detail |
|---|---|
| Construction | Structured six-panel, hard buckram front |
| Profile | Mid profile |
| Fabric | Wooly combed twill, about 63% acrylic / 34% wool / 3% spandex |
| Fit | Stretch fitted, no closure |
| Visor | Permacurv, eight rows of stitching |
| Sizes | XS/S, S/M, L/XL, XL/XXL (youth 6277Y also available) |
Because it is fitted, sizing matters more than on a snapback. Order a size run, not one size for everyone. Our crew cap sizing guide shows how to split it.
How We Decorate It
| Method | Price | Best For |
|---|---|---|
| Flat embroidery | About $8/hat | Company logos, golf and event caps |
| 3D puff embroidery | About $10/hat | Bold block letters and initials |
| Laser leather patch | $4–$8/hat (sewn on +$4) | Retail, outdoor and premium gifts |
| Side or back embroidery | Quoted per location | Web address, year, small icon |
Digitizing (turning your logo into a stitch file) starts at $16.99 one time and is reused on every reorder. Full rates on the pricing page.
6277 vs Snapback Trucker
| Flexfit 6277 | Richardson 112 | |
|---|---|---|
| Closure | Fitted, stretch band | Snapback |
| Back | Solid twill | Mesh |
| Feel | Clean, structured, all-season | Breathable, summer and job site |
| Sizing | Size run needed | Mostly one size, plus XL and youth |
Want the trucker instead? See custom Richardson 112 hats. Ordering a mixed batch? Bulk embroidered hats covers every style we carry, and you can shop the 6277 blank here.
What Customers Say
★★★★★
“Great to work with and awesome availability of products. I was able to get my exact same work shirts that I use but with my logo printed through Battle Born Clothing.”
David Avila · Google
★★★★★
“Robert has done a great job getting all our new merchandise logo up and ready for sale. Good guy too. Highly recommend him.”
Mark Johnson · Google
★★★★★
“High quality, good prices, great people. Thanks for the great products!”
Anthony F. · Verified Purchase
Read all 45 reviews (4.6 average across Google, Etsy and our store)
Free quote · Ships nationwide
Quote Custom Flexfit 6277s
Colors, size run, quantity and your logo. We reply with pricing and a mockup, usually within one business day.
Prefer to talk it through? Call 775-230-0211 or email sales@battlebornclothing.com.
Compare Cap Models We Decorate
Frequently Asked Questions
Is the Flexfit 6277 fitted or adjustable?
Fitted. It has a stretch band and no closure, and it comes in four sizes from XS/S to XL/XXL.
Is there a minimum order for custom Flexfit hats?
No minimum. Pricing improves as quantity goes up, and a size run counts as one order.
Can you do 3D puff on a 6277?
Yes. The structured buckram front holds puff well. Keep the artwork to bold, thick letterforms.
How big can the front logo be?
About 2 to 2.25 inches tall and up to roughly 4.5 inches wide keeps it clear of the seams and the visor.
How long does a custom Flexfit order take?
Standard production is 10–14 business days from your approved proof, plus shipping. Rush is available depending on the schedule.