Custom Hat Models Compared: Which Cap Is Right for Your Logo?
Short answer: for most company and crew caps, start with a mid-profile trucker (Richardson 112 or the lower-cost YP Classics 6606). Pick a seamless-front cap (6006 or Richardson 168) for wide logos, a rope cap (Richardson 258) for the current trend, a 6089M for 3D puff, and a 6245CM dad hat for small, clean logos. Embroidery is about $8 per hat on any of them, with no minimum.
Every Cap Model We Decorate, Compared
| Model | Style | Panels | Profile | Bill | Closure | Best for |
|---|---|---|---|---|---|---|
| Richardson 112 | Trucker | 6, structured | Mid | Precurved | Snapback | Crew and company caps; the US standard |
| YP Classics 6606 | Trucker | 6, structured | Mid | Precurved | Snapback | 112 look at a lower blank cost |
| YP Classics 6006 | Trucker | 5, seamless front | High | Flat | Snapback | Wide logos, streetwear, ranch brands |
| Richardson 168 | Trucker | 7, seamless front | High | Flat | Snapback | Big patches and wide front logos |
| Richardson 258 | Rope cap | 5, structured | Mid-pro | Precurved + rope | Snapback | Golf, outdoor and outing caps |
| YP Classics 6089M | Snapback | 6, structured | High | Flat | Snapback | 3D puff and streetwear |
| YP Classics 6245CM | Dad hat | 6, unstructured | Low | Precurved | Buckle strap | Small clean logos, gifts |
| Flexfit 110M / 110F | Stretch snapback | 6, structured | Mid / High | Precurved / Flat | Flexfit + snapback | Snug fit without a size run |
| Flexfit 6277 | Fitted | 6, structured | Mid | Precurved | Fitted, sized | Retail and golf |
| DRI DUCK, Zapped, Carhartt | Outdoor and work | Varies | Varies | Varies | Varies | Rope, 5-panel, carpenter, booney, beanies |
Pick by What Matters to You
| If you want… | Choose |
|---|---|
| The classic crew cap | Richardson 112 or YP Classics 6606 |
| The lowest cost per hat | YP Classics 6606 |
| A wide logo with no seam through it | YP Classics 6006 or Richardson 168 |
| The trending look | Richardson 258 rope cap |
| Bold 3D puff letters | YP Classics 6089M |
| A soft, relaxed hat | YP Classics 6245CM dad hat |
| A snug fit, one size | Flexfit 110 |
| True sizes | Flexfit 6277 |
| Premium retail feel | Any cap with a laser-engraved leather patch |
| Winter | A cuffed beanie |
Decoration Prices (Any Cap)
| Method | Price | Notes |
|---|---|---|
| Flat embroidery | About $8/hat | No minimum; the default for company logos |
| 3D puff embroidery | About $10/hat | Bold, thick letterforms; best on structured fronts |
| Laser-engraved leather patch | $4–$8/hat | Cut and engraved in house, bonded with an industrial adhesive. Sewn on: +$4/hat |
| Side, back or undervisor | Quoted per location | Web address, year, small icon |
| Digitizing | From $16.99 one time | Your stitch file is kept for reorders |
See full pricing, bulk embroidered hats and the 2026 custom hats buyer's guide.
What Customers Say
★★★★★
“Great to work with and awesome availability of products. I was able to get my exact same work shirts that I use but with my logo printed through Battle Born Clothing.”
David Avila · Google★★★★★
“Robert has done a great job getting all our new merchandise logo up and ready for sale. Good guy too. Highly recommend him.”
Mark Johnson · Google★★★★★
“High quality, good prices, great people. Thanks for the great products!”
Anthony F. · Verified PurchaseRead all 45 reviews (4.6 average across Google, Etsy and our store)
Free quote · Ships nationwide
Quote Custom Caps
Tell us the cap (or what you want it to do), colors, quantity and your logo. We reply with pricing and a mockup, usually within one business day.
Logo files: .ai, .eps, .pdf, .svg or a high-res .png. Prefer to talk it through? Call 775-230-0211 or email sales@battlebornclothing.com.
More Caps We Decorate
Team, Club & School Apparel
Frequently Asked Questions
What is the most popular cap for custom embroidery?
The Richardson 112 mid-profile trucker. The YP Classics 6606 is the most common lower-cost alternative with nearly the same shape.
What is the difference between a five-, six- and seven-panel cap?
A six-panel cap has a seam down the center of the front. Five- and seven-panel caps like the YP Classics 6006 and Richardson 168 have one seamless front panel, which suits wide logos and patches.
Structured or unstructured: which is better for embroidery?
Structured caps hold logos flat and support 3D puff. Unstructured dad hats look relaxed and suit small, flat logos.
How much does a custom embroidered hat cost?
The blank cap plus about $8 for flat embroidery or about $10 for 3D puff, plus one-time digitizing from $16.99. A laser-engraved leather patch adds $4–$8 per hat ($4 more to sew it on).
Is there a minimum order?
No minimum on embroidery or patches. Pricing improves at 12, 48 and 144 pieces.
How long does a custom hat order take?
Standard production is 10–14 business days from your approved proof, plus shipping. Rush is available depending on the schedule.
Do you ship outside Nevada?
Yes. We decorate in Yerington, Nevada and ship custom caps anywhere in the US.
Cap Guides
Everything else for hats: bulk embroidered hats · shop hats, caps and beanies · wholesale hats nationwide · pricing · logo design · request a quote.