Custom Bucket Hats & Boonies: Embroidered Sun Hats With Your Logo
Short answer: a custom bucket hat (or boonie) is a soft, all-around-brim sun hat with your logo embroidered or patched on the front. We decorate DRI DUCK boonies and the perforated Zapped Ranger; embroidery is about $8 a hat and a leather patch $4–$8, with no minimum.
Bucket Hats and Boonies We Decorate
| Model | What It Is | Blank |
|---|---|---|
| Zapped Ranger | Perforated boonie | $24.99 |
| DRI DUCK 3754 | Ripstop booney | See product |
| DRI DUCK 3702 | Packable performance booney | See product |
| All boonie and bucket hats | Shop the collection |
Where the Logo Goes
Front center is standard; a small side logo or a leather patch on the crown works well on soft brims. Keep embroidery under about 2″ tall so the crown does not pucker.
Decoration Pricing
| Method | Price | Notes |
|---|---|---|
| Flat embroidery | About $8/hat | No minimum; the default for company logos |
| 3D puff embroidery | About $10/hat | Bold, thick letterforms; best on structured fronts |
| Laser-engraved leather patch | $4–$8/hat | Cut and engraved in house, bonded with an industrial adhesive. Sewn on: +$4/hat |
| Side, back or undervisor | Quoted per location | Web address, year, small icon |
| Digitizing | From $16.99 one time | Your stitch file is kept for reorders |
Full rate card on the pricing page. Need a logo? Our design team can draw it; AI-generated art is welcome.
What Customers Say
★★★★★
“Great to work with and awesome availability of products. I was able to get my exact same work shirts that I use but with my logo printed through Battle Born Clothing.”
David Avila · Google★★★★★
“Robert has done a great job getting all our new merchandise logo up and ready for sale. Good guy too. Highly recommend him.”
Mark Johnson · Google★★★★★
“High quality, good prices, great people. Thanks for the great products!”
Anthony F. · Verified PurchaseRead all 45 reviews (4.6 average across Google, Etsy and our store)
Free quote · Ships nationwide
Quote Custom Bucket Hats
Tell us the style, colors, quantity and sizes, and attach your logo. We reply with pricing and a mockup, usually within one business day.
Logo files: .ai, .eps, .pdf, .svg or a high-res .png. Prefer to talk it through? Call 775-230-0211 or email sales@battlebornclothing.com.
Frequently Asked Questions
Can you embroider a bucket hat?
Yes. Soft crowns take small, flat embroidery best. 3D puff works best on structured caps.
Are bucket hats good for fishing and guide brands?
Yes. Boonies with vents or perforation, like the Zapped Ranger, are popular with guides, river crews and outdoor brands.
Is there a minimum order?
No minimum on embroidery or patches. Pricing improves at 12, 48 and 144 pieces.
How long does a custom hat order take?
Standard production is 10–14 business days from your approved proof, plus shipping. Rush is available depending on the schedule.
Do you ship outside Nevada?
Yes. We decorate in Yerington, Nevada and ship custom caps anywhere in the US.
Related
More: pricing · all services · shop blanks · logo design · request a quote.