Custom Embroidered Patches: Iron-On, Sew-On and Velcro Backing, No Minimum
Short answer: a custom embroidered patch is your logo stitched in thread on a twill base, then finished with a border and a backing. Choose iron-on, sew-on or hook-and-loop (Velcro) backing and order the patches loose, or have us apply them to hats, jackets and bags. Embroidered patches are quoted per design, based on size, thread coverage, colors, backing and quantity, with no minimum.
What Goes Into an Embroidered Patch
| Choice | Options | What it changes |
|---|---|---|
| Size | Usually 2 to 4 inches for hats and chests; up to 10–12 inches for jacket backs | The biggest price driver |
| Thread coverage | Partial (twill shows through) up to 100% stitched | More coverage means more stitches and a richer look |
| Border | Merrowed (rolled edge) for simple shapes; cut or heat-cut edge for custom shapes | Merrowed is the classic look; cut edges follow your logo outline |
| Colors | Thread colors in the design | More colors add setup and detail |
| Backing | Sew-on, iron-on (heat-seal), hook-and-loop, or adhesive | How it attaches; see the backing guide below |
Pick the Right Backing
- Sew-on: the most permanent; best for uniforms and workwear that get washed hard.
- Iron-on: easy at home on cotton, denim and canvas. See how to iron on patches and custom iron-on patches.
- Hook-and-loop (Velcro): swappable patches for tactical vests, packs and morale patches. See custom Velcro patches.
Embroidered vs Other Patch Types
| Patch | Best when | Watch out for |
|---|---|---|
| Embroidered | Bold logos, short text, classic textured look | Very small text (under about 1/4 inch) fills in |
| Woven | Small lettering and fine lines | Flatter, less raised look |
| Leather | Rugged, premium look on hats and workwear | One-tone engraving, no color |
| PVC | Waterproof, raised and tough | Cannot be ironed on |
| Chenille | Big varsity letters | Needs larger sizes |
Patch or Direct Embroidery?
If you only need your logo on one style of hat or jacket, direct embroidery is usually cheaper and faster: $6 a piece at 12–47 on our rate card below. Patches win when you want the same badge on many different items, a cut-edge shape, a bordered look, or something your team can put on later themselves. Compare in woven vs embroidered vs leather patches.
Popular Uses
- Hats: embroidered patches on truckers, rope hats and 5-panels. See custom patch hats.
- Uniform and name patches: company logo plus an employee name patch for work shirts and mechanic shirts.
- Jackets: back patches and chest patches on Carhartt jackets and vests.
- Clubs, crews and events: off-road clubs, fire departments, teams and merch.
How We Decorate Apparel
| Qty | Embroidery per piece (up to 6,000 stitches) | Each extra 1,000 stitches |
|---|---|---|
| 1–11 | $12.00 | $2.00 |
| 12–23 | $6.00 | $1.50 |
| 24–47 | $6.00 | $1.00 |
| 48–59 | $5.50 | $1.00 |
| 60–79 | $4.50 | $0.60 |
| 80+ | $4.00 | $0.50 |
Direct embroidery rates, for comparison. Laser-engraved leather patches on hats are $6 a hat (+$4 sewn). Embroidered patches are quoted per design.
Full rate card on the pricing page. Need a logo first? Our design team can draw or clean it up. AI-generated logos are welcome.
What Customers Say
★★★★★
“Great to work with and awesome availability of products. I was able to get my exact same work shirts that I use but with my logo printed through Battle Born Clothing.”
David Avila · Google★★★★★
“Robert has done a great job getting all our new merchandise logo up and ready for sale. Good guy too. Highly recommend him.”
Mark Johnson · Google★★★★★
“High quality, good prices, great people. Thanks for the great products!”
Anthony F. · Verified PurchaseRead all 45 reviews (4.6 average across Google, Etsy and our store)
Free quote · Ships nationwide
Quote Custom Embroidered Patches
Tell us what you need, the quantity and sizes, and attach your logo. We reply with pricing and a mockup, usually within one business day.
Logo files: .ai, .eps, .pdf, .svg or a high-res .png. Prefer to talk it through? Call 775-230-0211 or email sales@battlebornclothing.com.
Frequently Asked Questions
How much do custom embroidered patches cost?
They are quoted per design. Size, thread coverage, number of colors, border, backing and quantity set the price, and bigger runs cost less per patch.
What is the difference between an embroidered and a woven patch?
Embroidered patches use thicker thread for a raised, textured look. Woven patches use fine thread in a tight weave, so they hold small text and detail better but look flatter.
What backing should I choose?
Sew-on for uniforms and workwear, iron-on for easy at-home application on cotton and denim, and hook-and-loop for gear where you want to swap patches.
Can you put the patches on for me?
Yes. We apply patches to hats, jackets, bags and shirts, or ship them loose.
Is there a minimum order?
No minimum on embroidery or patches. Embroidery pricing drops at 12, 48, 60 and 80 pieces.
How long does it take?
Standard production is about 21 days (three weeks) from your approved proof, plus shipping. Rush production is available for a rush fee.
Do you ship outside Nevada?
Yes. We decorate in Yerington, Nevada and ship anywhere in the US.
Related
More: pricing · all services · shop blanks · logo design · request a quote.